Customized Engineering & Manufacturing

Leveraging its strengths in engineering for turnkey plants and its resources in manufacturing equipment of high quality, Praj offers customized engineering and manufacturing solutions for a range of applications across industries.

The ability to design and manufacture equipments as per various global standards such ASME, TEMA, DIN, AdMarkblatter, BS gives us a competitive edge.

Capabilities	Unit Processes	Unit Operations
Stainless Steel / Copper Fabrication ( U & H Stamp ) - Heat Exchangers / Pressure Equipment / Vessels / Tanks	Fermentation	Heat Transfer
Hygienic Engg and Equipment manufacturing	Distillation / Extraction	Mass Transfer
Manufacturing of Skid Mounted Units	Evaporation	Centrifugation
Instrumentation and Process Control	Pressure Swing Adsorption	Filtration
General Engg – Waste Water Treatment / Water Recovery	Hydrolysis / Liquifaction
	Esterfication

Praj can Design and Manufacture various Equipment:

• Distillation Columns
• Pressure Vessels
• Fermentors
• Reactors, Tanks
• Heat Exchangers
• Evaporators
• Condensers
• Reboilers
• Skid Mounted Equipment
• Customised Fabrication / Fabricated Equipment

We design and supply Shell & Tube Heat Exchangers for various industrial applications. We can follow various global standards in Engineering and Manufacturing.

A variety of Heat Exchanger designs are being offered : Floating Head Heat Exchanger, Fixed Tube Heat Exchanger, Heat Exchanger with Expansion Bellow, Twin Heat exchangers for various applications such as Coolers, Condensers, Reboilers etc.

We can handle various types of Raw Material such as stainless steel, carbon steel, Copper and higher alloys depending upon the application and the nature of fluid.

Our heat exchangers are customized as per the client’s specifications. Our state-of-the-art manufacturing plants are equipped with CNC Machines, Automatic Welding Machines etc.

We offer a wide range of pressure vessels, tanks, Volume Bottles for various industries. These vessels are designed and manufactures as per the clients specifications..

We can handle all grades of Stainless Steels, Carbon Steels etc. Maximum dimensions upto 5 m Dia and 40 m length can be handled in our state-of-the-art manufacturing plants.

We offer a wide range of Reactors and Agitated Vessels for various applications in Chemical , Pharmaceutical industry. We specialize in fabrication of reactors as per client’s specifications.

We handle all grades of Stainless Steel and higher alloys such as Hastelloy, Inconel etc.

Our state-of-the-art manufacturing plants are equipped with Automatic Welding Machines, Automatic Polishing Machine to meet the customer’s expectations about quality and surface finish of the reactors.

We provide complete Turn-key Evaporation Solution which includes process design, Mechanical Engineering, Manufacturing , Erection and Commissioning services.

Our team of experts strives to give optimized and cost effective solution to our clients. A variety of Evaporation systems such as Falling Film, Forced Circulation, Thin Film are available.

We also offer a “Self-cleaning Evaporators which is our special design for high-scaling type of fluids. A number of Evaporations systems have been supplied to Chemical and Pharmaceutical industry.

A highly efficient and energy-integrated system for Solvent Recovery is one of our specialty.

We provide Solvent Recovery solutions using one of the following : Azeotropic Distillation, Extractive Distillation, Liquid-Liquid Separation, Molecular Sieve Dehydration etc.

A multi-product distillation system can be designed as per client’s need. Our patented design of “RH Grid Trays” in our distillation columns will give you a greater recovery as compared to conventional systems.

• Softwares
  • PV-Elite, AutoCAD 2000 and CodeCAL for Mechanical Design
  • ChemCAD & CCTherm for Process Simulations
  
  
• Plant 4D for 3D Modeling
  • Customized Software for Pressure Vessels & Agitators

Praj has created Manufacturing facilities at 3 locations:

• Sanaswadi, Near Pune
• Alandi, Near Pune – Export Oriented Unit
• Kandla, Near Port in Gujrat – Export Oriented Unit

The total capacity is in excess of 12,000 Tons of Fabrication per year All the manufacturing Facilities are well connected to Ports through National Highways.

CNC Plasma Cutting Machine	CNC Drilling Machine
CNC Plasma Arc Welding Machine	Polishing Machine

Praj has the capability and equipment to fabricate equipment in following material type:

• Austenitic Steels (SS 304, 304L, 316, 316L, 316Ti, 321)
• DOW Copper / Brass
• Carbon Steel (SA 515 / 516 Gr. 60 - 70)
• Titanium
• Nickel
• Hastelloy (B2 / B3)
• Monel 400
• Incoloy

Praj has highly trained Quality Assurance Team duly certified in Non-Destructive Testing such as:

• ASNT Level - III - PT, RT, UT, VT & MT
• ASNT Level – II - PT, UT, VT

In addition to In-house Inspection, Praj has supplied equipment duly certified by following Renowned Third Party Inspection agencies time-to-time:

Lloyds SGS TOYO Quest Pipecon

TUV Jacob H&G UDHE Chempro Bureau Veritas

Our emphasis on Quality Management Systems ( ISO 9000 ) have enabled us to become a Reliable and Trusted Global Sourcing Partners from India for number of our clients.

What makes us your preferred partner:

• Mechanical Engineering and Manufacturing capability built over last 25 years.
• Competitive manufacturing cost.
• Locations: Proximity to Port — All Plants well connected by Highways.
• ASME “U” & “H” certified, “CE” marking certified.
• “ISO 9000:2001” Quality Management System.
• Well Established Contemporary HSE Policy.
• Proven Track record in terms of Cost, Quality and Delivery.